About Double Arm Sigma Mixer
S.S. Engineering offers a robust and durable Sigma Mixer, also known as a Double Arm Mixer Cum Kneader, designed for intensive operations such as mixing, kneading, grinding, dispersion, and drying of high-viscosity materials. Engineered for long-term, trouble-free operation, it is widely used in various process industries.
Design & Construction:
- The Sigma Mixer features two counter-rotating blades housed in a rectangular trough with a curved bottom (twin half-cylinders) and a central saddle section.
- Blades are driven by a geared motor mounted at one end.
- The mixing container is available in Mild Steel, SS 304, or SS 316, depending on application needs.
- A jacketed structure (in Carbon Steel) is provided for heating or cooling operations.
- Fitted with either a dust-tight cover for standard operation or a vacuum-sealed lid for vacuum processing (optional).
Applications:
Ideal for viscous to highly viscous materials in industries such as:
- Pharmaceuticals
- Adhesives & Sealants
- Food & Confectionery
- Rubber & Plastics
- Paints & Pigments
- Chemicals & Resins
SIGMA MIXER - TECHNICAL SPECIFICATIONS
BLADE DESIGN
The mixing elements are Sigma-type, precision-cast in steel and machined for high accuracy. Two blades contra-rotate inwardly with minimal clearance (12 mm) against the container walls to ensure thorough and uniform mixing.
A Gland Pusher with Gun Metal Bush is provided for each shaft to minimize friction and enhance the service life of the mixer blades.
DRIVE SYSTEM
- Motor Type: TEFC or TEFC Flameproof
- Speed: 1440 RPM
- Transmission: Heavy-duty reduction gearbox (Reputed Make) + Spur Gears with machine-cut teeth
- Lubrication: Grease-lubricated drive assembly with protective guard
DISCHARGE OPTIONS
- Bottom Discharge: For applications where 100% discharge or thorough cleaning is not critical
- Tilting Discharge: for complete discharge and easy cleaning
STANDARD FEATURES
- Manual or motorized discharge for capacities up to 150 Ltrs
- Hydraulic tilting discharge mechanism standard for larger capacities
- Heavy-duty Steel Fabricated Stand for vibration resistance and quiet operation
MIXING ACTION
- The sigma mixer achieves superior mixing through:
- Bulk movement, smearing, folding, stretching, and dividing
- End-to-end circulation via pitched, tangential blades rotating at different speeds
- Enhanced heat transfers due to increased wiped area
- Suitable for solid, liquid, or combined input materials
OPTIONAL - PULL ACTION CLAMPS
- Pull-action clamps using a toggle-lever mechanism allow quick and secure lid fastening. U-bolts offer length adjustment for a firm latch connection.
| | Sigma mixer capacity ,size of container ,required Motor and overall dimension | | | |
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Model | Total | Working | MOC | Container Size | | REQUIRED MOTOR |
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| Mixer Overall dimension | Open |
| Volume | Capacity | | Length(A) | Width(B) | Height( C ) | H.P. | K.W | AMPS | RPM | Length (D) | Width (E) | Height (F) | Lid Height (G) |
SS-2.5 | 30 LTR | 25 LTR | 304 | 304 mm | 304 mm | 380 mm | 3 H.P. | 2.2 | 4.8 | 1425 | 1325mm | 625mm | 1250mm | |
| | | 316 | 12" | 12" | 15" | | | | | 53" | 25" | 50 | |
SS-04 | 50 LTR | 40 LTR | 304 | 375 mm | 375 mm | 375 mm | 5 H.P. | 3.7 | 7.5 | 1430 | 1325mm | 700mm | 1250mm | |
| | | 316 | 15" | 15" | 15" |
| | | | 53" | 28" | 50 | |
SS-10 | 130 LTR | 100 LTR | 304 | 550 mm | 500 mm | 575 mm | 7.5 H.P. | 5.5 | 10.7 | 1440 | 2135mm | 1160mm | 1482mm | 630mm |
| | | 316 | 22" | 20" | 23" | 10 H.P. | 7.5 | 14.2 | 1440 | 85" | 46" | 60" | 23" |
SS-12 | 150 LTR | 120 LTR | 304 | 600 mm | 500 mm | 575 mm | 10 H.P. | 7.5 | 14.2 | 1440 | 2285mm | 1160mm | 1482mm | 630mm |
| | | 316 | 24" | 20" | 23" |
| | | | 91" | 47" | 58" | 23" |
SS-16 | 200 LTR | 160 LTR | 304 | 650 mm | 600 mm | 600 mm | 15 H.P. | 11 | 20.8 | 1450 | 2230mm | 1100mm | 1570mm | 900mm |
| | | 316 | 26" | 24" | 24" | 20 H.P. | 15 | 28 | 1455 | 87" | 43" | 61" | 35" |
SS-24 | 300 LTR | 240 LTR | 304 | 750 mm | 750 mm | 600 mm | 20 H.P. | 15 | 28 | 1455 | 2675mm | 1350mm | 1850mm | 762mm |
| | | 316 | 30" | 30" | 24" | | | | | 105" | 53" | 73" | 30" |
SS-30 | 350LTR | 300 LTR | 304 | 750 mm | 750 mm | 750 mm | 25 H.P. | 19 | 34 | 1460 | 2675mm | 1550mm | 2050mm | 770mm |
| | | 316 | 30" | 30" | 30" | | | | | 105" | 53" | 73" | 30" |
SS-45 | 550 LTR | 450 LTR | 304 | 900 mm | 900 mm | 750 mm | 25 H.P. | 19 | 34 | 1460 | 3050 | 1700 | 2400 | 1050 |
| | | 316 | 36" | 36" | 30" | | | | | 120 | 67 | 94 | 42 |
SS-60 | 750 LTR | 600 LTR | 304 | 1000 mm | 1000 mm | 800 mm | 30 H.P. | 22 | 40 | 1460 | 3150mm | 1750mm | 2440mm | 750mm |
| | | 316 | 40" | 40" | 32" |
| | | | 124" | 69 | 96" | 30" |
SS-100 | 1200 LTR | 1000 LTR | 304 | 1200 mm | 1200 mm | 900 mm | 40 H.P. | 30 | 53 | 1465 | 2870mm | 2850 | 2540mm | 1270mm |
| | | 316 | 48" | 48" | 36" | | | | | 113" | 113 | 100" | 50" |
SS-130 | 1500 LTR | 1300LTR | 304 | 1200mm | 1200mm | 1200mm | 50 H.P. | 37 | 64 | 1465 | 3015mm | 2900 | 2625 | 1350 |
| | | 316 | 48" | 48" | 48" | | | | | 119" | 114 | 103 | 54 |
SS-190 | 2200 LTR | 1900 LTR | 304 | 1500 mm | 1200 mm | 1320 mm | 60 H.P. | 45 | 77.5 | 1470 | 3720mm | 2925mm | 3475 | 1250 |
| | | 316 | 60" | 48" | 52" | | | | | 146.5" | 115" | 137 | 50 |
SS-240 | 3100 LTR | 2400 LTR | 304 | 1600 mm | 1300 mm | 1600 mm | 75 H.P. | 55 | 96 | 1475 | 3900 | 3075 | 4100 | 1350 |
| | | 316 | 62" | 52" | 64" | | | | | 154 | 121 | 162 | 54 |